Frequently asked questions

The questions we are asked most often about NANOZ NZGS 2 – answered technically, without detours. Question missing? Write to sales@nanoz.ai.

Technology and operating principle

What is the NANOZ NZGS 2?

The NZGS 2 is a selective metal-oxide (MOx) gas sensor from NANOZ. Your contact is TSR Messtechnik AG in Schaffhausen, Switzerland. Four sensing elements and two heaters sit on a die of 1.15 × 1.15 mm, housed in a QFN-8 package of 2.8 × 2.8 × 1.6 mm. Unlike ordinary MOx sensors it does not only register that a gas is present – it identifies which one. It is the basis of MoxAi V5.0 from TSR Messtechnik AG, which adds the read-out electronics and the trained classification model.

What makes NZGS 2 selective when other MOx sensors are not?

NZGS 2 combines two different sensitive layers – SnO₂ for volatile organic compounds and WO₃ for ozone, CO and NO₂ – across four sensing elements, driven by a triangular heater modulation between 1.8 and 2.2 V over a 6-second period. Each gas produces a distinct response pattern across the four sensors. AI classification of those patterns identifies the gas rather than only registering that a gas is present.

Which signal features does the AI evaluate?

Seven features are extracted from each of the four sensor responses: triangle amplitude, area under the curve, rising and falling slope, peak-to-peak value, relative abundance, kurtosis and skewness. A deep learning model classifies the gas type and estimates concentration from them. Principal component analysis (PCA) separates the gas clusters visibly in feature space.

What supply voltages does the sensor need?

Heater voltage VH sweeps triangularly between 1.8 and 2.2 V with a period of exactly 6 seconds; sensor voltage VS sits between 0.7 and 1.0 V, with an optimum of 0.8 V. Period and voltage swing are not guidance values: if the modulation deviates, the response patterns no longer match the trained model and selectivity is lost.

Is the technology protected by patent?

Yes. It builds on patent US 2016/0238548 A1 – Heated sensitive layer gas sensor with multiple supply points for extended lifetime. The patent is held by CNRS and Aix-Marseille University; NANOZ holds an exclusive licence.

What are the key specifications of NZGS 2?

The main parameters at a glance:

ParameterValue
Die size1.15 × 1.15 mm
PackageQFN-8, 2.8 × 2.8 × 1.6 mm
Sensitive layersSnO₂ (VOCs) + WO₃ (O₃, CO, NO₂)
Heater voltage VH1.8–2.2 V, triangular, 6 s period
Sensor voltage VS0.7–1.0 V (optimum 0.8 V)
Power consumptionapprox. 70 mW
Operating temperature−10 to +85 °C
Operating humidity15–90 % RH, non-condensing
Storage temperature−40 to +125 °C
Storage humidity10–95 % RH, non-condensing
Protective filterhydrophobic, 0.1 µm
Heater resistancesRₕ₁ 111 Ω, Rₕ₂ 118 Ω
Sensor resistances155–550 kΩ per element
Pre-heating24 h at 2.3 V heater / 0.8 V sensor

Detection and accuracy

Which gases does NZGS 2 detect and at what limits?

The datasheet gives warranted limits of detection for five gases; the lowest is 25 ppb for acetone:

GasLimit of detectionSensitive layer
Acetone25 ppbSnO₂
Ethanol (EtOH)30 ppbSnO₂
Formaldehyde (HCHO)30 ppbSnO₂
Ethylene400 ppbSnO₂
Carbon monoxide (CO)900 ppbWO₃

Beyond those, Hydrogen (H₂), Ammonia (NH₃), Methane (CH₄), Hydrogen sulphide (H₂S), Nitrogen dioxide (NO₂), Ozone (O₃), Nitrous oxide (N₂O), BTEX, Electrolyte vapours EMC, DMC, DEC are also detected. The datasheet gives no warranted limits for these – measured values and test conditions are provided per project on request.

Determined under controlled laboratory conditions: 24 h stabilisation, 25 °C, 45 % RH. The datasheet notes that these are typical characteristics which vary from chip to chip and depend heavily on the specific application.

How reproducible are the readings?

Chip-to-chip calibration curves exist for the gases listed in the datasheet. The datasheet also states that these are typical characteristics which vary from chip to chip and depend heavily on the application. For an alarm threshold what counts is therefore not the catalogue figure but the reproducibility measured in your own gas matrix – which is what the evaluation kit is for.

How is the sensor calibrated?

In seven steps:

  1. 24 hours of pre-heating on first power-up.
  2. Record the baseline in clean reference air, at least 30 minutes.
  3. Apply known gas concentrations using certified calibration gases.
  4. Record the response of all four sensors at each concentration.
  5. Build the calibration curve: sensor resistance against gas concentration.
  6. Validate using PCA cluster separation.
  7. Recalibrate every 6 to 12 months depending on the environment.

Operation, storage and lifetime

How long does NZGS 2 need before first use?

24 hours – and specifically at 2.3 V heater and 0.8 V sensor voltage, a higher heater voltage than in later operation. That is followed by at least 30 minutes of baseline stabilisation in clean reference air. Cutting the pre-heating short leaves the baseline drifting and makes classification unreliable.

How should the sensor be stored?

At −40 to +125 °C and 10 to 95 % relative humidity, non-condensing. NZGS 2 is an ESD-sensitive component supplied on tape and reel – use ESD protective equipment when handling.

What can damage the sensor permanently?

Silicone compounds. They poison the SnO₂ layer irreversibly – the sensor loses sensitivity for good and cannot be restored. Silicone-based sealants, adhesives, lubricants and release agents therefore have no place near the sensor, neither in operation nor during assembly. Condensation must also be avoided; operating humidity is 15 to 90 % RH, non-condensing.

The sensor does not respond or drifts – what causes that?

The most common causes and how to check them:

  • No response to any gas: check the heater supply (1.8–2.2 V) and confirm the 24-hour pre-heat completed.
  • Baseline drifting upward: humidity change or contamination – allow 30 minutes to stabilise, check RH is within 15–90 %.
  • Reduced sensitivity: ageing or poisoning – check operating hours, rule out silicone contact.
  • Gases are confused with each other: check the modulation – the triangular sweep must be exactly 1.8–2.2 V at a 6 s period.
  • High signal noise: inspect the QFN-8 solder joints; VS must sit between 0.7 and 1.0 V.

Can I test the sensor before integrating it?

Yes. An evaluation kit with read-out electronics and software is available, so you can measure the response in your own application before planning an integration. Enquiries to sales@nanoz.ai.

Applications

Why does electrolyte vapour detection matter for battery safety?

Because it buys warning time before a cell vents. Lithium-ion thermal runaway progresses through four stages:

  • Stage 1 – electrolysis: hydrogen forms at cell level.
  • Stage 2 – electrolyte vapour: EMC, DMC and DEC escape and are detectable by NZGS 2.
  • Stage 3 – first venting: CO, H₂ and electrolyte gases spike.
  • Stage 4 – thermal runaway: massive gas release, too late for safe intervention.

Hydrogen-only sensors typically alarm at stage 3. NZGS 2 detects stage 2 – the difference between an early warning and a damage report.

How does NZGS 2 differ from a hydrogen-only sensor?

A hydrogen sensor measures a single quantity: H₂. Thermal-conductivity devices therefore only pick up the stage 3 venting event during thermal runaway. NZGS 2 evaluates a pattern across four sensing elements and covers 14 gases, including the stage 2 electrolyte vapours. At around 70 mW it also draws roughly one tenth of the power of heated single-gas sensors with comparable sensitivity.

Which biomarkers can be measured in breath?

NZGS 2 measures VOC signatures in exhaled breath. Relationships investigated in research include:

  • Diabetes and hypoglycaemia: acetone – above 1.8 ppm in diabetic breath versus 0.3 to 0.9 ppm in healthy subjects.
  • Lung cancer: hexanal, heptanal, octanal, nonanal, benzaldehyde.
  • Breast cancer: alkanes C3–C12, benzene derivatives, ketones.
  • COVID-19: octanal, nonanal, heptanal.
  • Cystic fibrosis: carbonyl sulphide, dimethyl sulphide, acetoin.

These figures describe the state of research into VOC biomarkers and serve to frame possible applications. NZGS 2 is a sensor component, not an approved medical device, and does not replace a diagnosis.

In which industries is MoxAi V5.0 used?

Across five fields:

  • Medical – real-time breath analysis, personal protection at the workplace.
  • Automotive, aviation, greentech – thermal runaway early detection on EV batteries from vehicle to container, in-car air quality.
  • Industry 5.0 – hydrogen safety on fuel cells, electrolysers and boilers, ammonia leak detection, H₂S monitoring in oil and gas.
  • Air quality – indoors formaldehyde, BTEX and CO from building materials and combustion; outdoors NO₂, O₃ and CO, from which a combined air quality index can be calculated.
  • Food and agriculture – ethylene for fruit ripeness, spoilage detection via shifts in the VOC signature, cold chain integrity monitoring.

Company and enquiries

Who is behind NANOZ?

The website nanoz.ai is operated by TSR Messtechnik AG in Schaffhausen, Switzerland. Address: Ebnatstrasse 164, CH-8207 Schaffhausen. Phone +41 41 510 23 05, e-mail sales@nanoz.ai.

How do I get the datasheet, samples or the pitch deck?

On request by e-mail to sales@nanoz.ai. The full datasheet covers pinout, electrical specifications, test conditions and calibration curves. Investors can request the pitch deck via the investors page.

Question not covered?

The full datasheet including test conditions and calibration curves, as well as an evaluation kit, are available on request.

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